Facilities PDF File
 
   Shears
1 Cincinnati 1/4" x 12' auto gauging, CNC control
1 Cincinnati 1/4" x 12' manual

Forming
1 Cincinnati 135 ton Break , 3⁄16" x 10', CNC control
2 Pacific 230 ton Break, 5⁄16" x 10', CNC Fabri-Former III
with Hammerle tooling break
1 Cincinnati 400-ton, 1/2" x 12'
1 Verson 45-ton, 16 gage x 5.5'
1 Wysong 12 Ga. Roller, 4'
1 DoAll TF-14H universal bandsaw
1 DoAll 305A automatic bandsaw
1 DoAll Model C916 cutoff saw

Punch Presses
1 Strippet Fabricator Punch, 30" throat with duplicator
1 Wiedematic Magnum 5000 Punch, 45 Ton, 52 station, with 2 indexing stations, 62" x 144", CNC control
1 Rockwell 40 ton Notcher(1) DoAll TF-14H universal bandsaw

Drilling
1 6-station overhead drilling and tapping unit, 
18' x 32' x 12'
1 Snow tapping machine, 0.00" to 0.38"
8 Heavy-duty drill presses, multiple spindle 
arrangement
3 Flexible arm drilling and tapping machines

Machine Shop
5 Alliant Series 1 mills, vertical with digital readout
1 Anayak production mill, horizontal or vertical
1 DoAll 3012 vertical band saw
2 Drill presses
1 Toyo Seiki Tool Setter

CNC Machine Centers
1 Fadal Vertical 907-1, 3 axis, 60" x 30" x 25"
1 Fadal Vertical 907-1, 3 axis, 80" x 30" x 25"
1 Kitamura Vertical Bridge Center 8, 3 axis, 80" x 42" x 27"
1 Mitsui Seiki HR6A Horizontal, 4 axis, 51" x 39" x 33"
1 Mitsui Seiki HS5A Horizontal, 4 axis, 33" x 27" x 29"
1 Mori Seiki SV-500, 4 axis, 38" x 20" x 20"
1 Mori Seiki SV-50, 4 axis, 31" x 20" x 20"
1 Kiwa Vertical 4L, 3 axis, 31" x 18" x 18"
1 Kiwa Vertical 1310 Mustang, 4 axis, 51" x 21" x 21"
1 Mitsubishi Vertical MPV55, 3 axis 39" x 21" x 24"

Welding
(MIL-STD-2219, MIL-STD-248, MIL-STD-278,
AWS D1.1, 1.3, 1.6, 17.1)
12 TIG welding machines
4 Miller Syncrowave 300 Amp
3 Miller Syncrowave 350 Amp
4 Miller Dynasty 300 TIG Runners
1 Lincoln Squarewave TIG 355
10 MIG welding machines
2 ESAB 450I (pulse or standard)
2 ESAB 250 MIGmaster
1 Miller Pulsestar 450 (pulse or standard)
1 Miller CP 200
2 Miller Invision 450
2 Miller CP 300
3 Portable Plasma Cutters
15 Universal welding tables

Spot Welding
2 Sciaky spotwelder, 250 KVA

Chemistry/metallurgy capability for testing, 
developing and maintaining spot welding 
qualification requirements
1 Tinus-Olsen tensile tester
1 Beuhler polisher
2 Ballentine Model 3205B Micro-Ohm meters

Finishing
1 Paint prep room, 1600 ft2, with dust filters
1 Touch-up paint booth, 325 ft2
1 Powder Coat Booth, 200 ft 2 with (3) Nordson High Flow Versa Coat Fan Modules and Sure Coat Powder applicator gun
1 Sweco Vibro-Finishing mill, FHD-7L8
1 Timesaver finishing machine, 43"
1 Steam cleaning booth, 200 ft2 with 1500 PSI jet spray
2 Large air-filtered grinding rooms
1 Pangborn Sandblast booth, 170 ft2
1 Cyclone Bead Blaster
1 EUTECIC metalizing facility (MIL-STD-2138A M6874)
1 Binks spray booth, 14' x 10' x 18' with 150' overhead conveyor and filtered air makeup unit
2 Despatch convection oven, 500° F, 9' x 9' x 
12'
Film thickness and gloss measurement units

Facilities for:

  • Iron phosphating (TT-C-490, type II & IV)
  • Conversion coating (MIL-C-5541 C1 & C3)
  • Lubricant film

Local certified sources for:

  • Anodizing
  • Cadmium plating
  • Zinc plating
  • Passivation SS various specs as required
  • Zinc phosphating TT-C-490 type I and V
  • Conversion coating (MIL-C-554I-Clear)

Assembly
1 Dake hydraulic press, 12-ton
1 Despatch convection oven, 600° F, 8' x 8' x 7'
1 Hager hydraulic pressr
1 Clean room for adhesive bonding, 12' x 15'
1 Water flow and pressure test facility, 235 psi, 10 gpm
1 Auto-cert AS-7.5 press (PEM type fasteners
1 U.S. Tool compression riveter
Personnel experienced in assembly of 
mechanical, adhesive bonded, and electrical units

Inspection
1 Brown & Sharpe Validator Series 7300 CMM,
50" X x 70" Y x 36" Z, using PC-DMIS software
1 Mitutoyo B504B CMM, 20" X x 16" Y x 12' Z
1 Micro-Vu Optical Comparator

NC Programming
G-ZERO Conversional Cam
GibbsCam CNC Machining Interface
Merry Mechanization SMP/IS Sheetmetal Layout

Production Control
IBM AS-400 computer, Oracle ERP software

Engineering
AutoCAD Also available: SolidWorks,
Pro/ENGINEER, and FEA
Autodesk® Inventor
DXF and Pro E translation

Turning Centers
1 Mori Seiki SL25 turning center
1 Mazak CNC Quick Turn 15
1 Harrison M350
1 Hardinge Tool Room Lathe w/ digital readout
1 Hardinge Secondary Lathe
1 Harrison lathe

Grinding
1 Acer AGS-1632 Surface Grinder
1 Sunnen honing machine